Integrated Industrial Energy Control

Smart Control. Stable Operations. Cheaper Energy.

A wastewater treatment plant with flexible load, whether that flexibility comes from pump scheduling, blower control, or biogas cogeneration, sits under three separate sources of cost signal at once. The wholesale price changes every five minutes. The retail tariff sets rates by time of day. A maximum demand charge is set by a handful of peak intervals each month. Integrated Industrial Energy Control reads all three, weighs them against what the plant can safely do, and directs the plant’s flexible assets, grid electricity and biogas generation together, to the lowest cost outcome available at each point in time.

This is not two separate services bolted together. The same plant model, the same process constraints, and the same underlying simulation engine sit behind both wholesale market response and tariff or demand charge management. Which signal matters most depends on the site, and often more than one applies at once.

Where to start

What is on this site

Is this worth doing for your site?

Sites tend to be good candidates when they have flexible load that can shift in time, existing or planned on site generation or storage, and a large enough electricity spend that a modest percentage saving is material in dollar terms. The physical flexibility is usually not the hard part. What is missing is a quantified answer to what that flexibility is actually worth, against wholesale price volatility, tariff structure, or demand charges, which is what a feasibility study provides.

You can see what one of these simulations looks like, a replay of a full year of a wastewater treatment plant responding to real wholesale prices.

View a sample simulation ->

Where to from here

If your question is not answered on the site, the fastest way to get a specific answer is to start with a plant assessment, which is also the first step of the feasibility study itself.

Contact us ->