Projects
A selection of recent work across industry.
Distributed Energy Optimisation
Intelligent control across a fleet of solar, storage, and grid assets to maximise revenue against wholesale spot prices.
Renewable Hydrogen Feasibility
Optimal design of a renewable hydrogen production facility with predictive control to maximise revenue and cut carbon emissions.
Wastewater Treatment Plant Upgrade
Principal’s project manager and contract Superintendent for a 3-year municipal upgrade to membrane bioreactor technology.
MBBR Carrier Degradation
A novel drum-tumbler laboratory method to quantify and predict MBBR carrier wear, validated against full-scale operation.
Wastewater Treatment Capacity
Parametric design tool to test capacity limits and knock-on effects across a biosolids processing network.
Microplastics in Wastewater
FTIR-based quantification of microplastics across treatment streams, sediment, and marine organisms.
Oxygen Valorisation from Electrolytic Hydrogen
Feasibility of using byproduct oxygen from electrolysis to enhance activated sludge treatment.
Production Loss Reporting
Information process mapping and a tailored reporting system to quantify losses and equipment availability.
Gas Field Development
Underground HDPE gathering network and dewatering facilities, with full pneumatic commissioning.
Shift Production Reports
Cloud-based shift reporting platform capturing production, equipment, and safety data in real time.
Coal Seam Gas Water Beneficial Reuse
Containerised treatment units converting saline co-produced water into reliable irrigation water.
Plant Modification & Change Management
A structured system for safe, compliant management of plant modifications across a chemical manufacturer.
Legacy Urea Plant Revitalisation
Targeted improvement program that restored performance and lifted production by nearly 10%.
Herb Processing Production Line
Re-engineered separation machine and a bespoke line simulation with throughput control.
Lean Line Reconfiguration
Value-stream-driven reconfiguration improving flow, cycle times, and workplace safety.
Finished Goods Warehouse
Design and delivery of an expanded food-grade warehouse and product selection facility.
Brewery Hygiene Remediation
Full hygienic refurbishment of a production area to food-grade manufacturing standards.
Kegging Operation Reconfiguration
Pneumatic keg emptying with precise mass measurement for excise compliance and higher throughput.
Brewery Heating Efficiency
Diagnostics that traced lost kettle capacity to non-condensable gas in the steam condenser.
Piping and Heat Exchanger Replacement
Phased replacement of Hastelloy piping and graphite heat exchangers with no operational interruption.
Vessel Flame Arrestors
Upgraded flame arrestors to current standards, with staged installation and compliance documentation.
Consumer Packaging Development
Prototype, transport testing, and finite element analysis fixing a stacking resonance and verifying line throughput.
High Speed Palletiser
Bespoke robotic palletiser designed, built, and installed within a constrained factory footprint.
Coal Processing Plant Shutdown
Remote-site repair and refurbishment program delivered through adaptive planning and risk management.
Blast Furnace Heating Control
First-principles simulation and model-based predictive control of stove heating, with a live visual interface for operators.
AS4024 Machinery Compliance
Compliance assessment and redesign of machinery to the AS4024 safety standard, ready for Australian deployment.